Commissioning Solutions

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7 Sites Nationwide
New York
Boston
Atlanta
Dallas
Denver
Santa Clara, CA
Los Angeles

Project Description
Sprint constructed internet data centers in major cities nationwide in multiple phases. Locations included New York, Boston, Atlanta, Dallas, Denver, Los Angeles, and Santa Clara, CA (Silicon Valley). All sites included an initial build-out of 15,000 to 30,000 sf of raised-floor space, readily expandable to 75,000 to 100,000 sf. All sites were designed for 50 watts per square foot of floor area initially, with ultimate build-out to 150 watts per square foot.

ViroCon provided electrical and mechanical systems commissioning services for the web hosting data centers. To allow the fastest possible turnover of the completed facility, these extremely fast-paced projects required the commissioning team to work side-by-side with the contractors and engineers so that each system could be commissioned and tested as it became available.

After the individual systems were commissioned at each site, integrated mechanical/electrical systems load and functional tests (IST) were performed. These tests analyzed the reaction of all mechanical and electrical systems to many system failure scenarios while the data center operated at its rated load.

The second and third phases of one site included capacity expansion of a live data center from 50 and 150 W/sf. Other commissioning included interfaces to building management systems, emergency power off, and grounding systems.

Additional electrical services performed included engineering design reviews, assistance of vendors with startup services and troubleshooting, overcurrent coordination studies, setup of medium voltage protective relaying, and development of detailed switchgear operating sequences to supplement design documents.

Additional mechanical services performed included design review, assisting the BAS contractor with startup and debugging of control sequences and logic, test and balance of critical systems, and risk assessment of temporary mechanical systems.

 

Electrical systems commissioned included the following:

  • Single and multi-module UPS systems (four to eight 600W modules per site)
  • Flooded-cell and sealed UPS battery systems
  • UPS load synchronization systems
  • Liebert PowerTie systems
  • Static transfer switches
  • Power distribution units and remote power panels
  • Multiple medium voltage diesel generators (between two and six, 2 megawatt units per site)
  • Medium voltage and low voltage paralleling switchgear in double-ended and ring bus configurations with soft load transfer controls
  • Protective relaying and coordination studies
  • Multiple 15kV to 35kV utility services
  • Utility primary substations
  • Switchgear PLC control systems
 

Mechanical systems commissioned included the following:

  • Water-cooled and air-cooled chillers (200 to 1000 tons each)
  • Evaporative fluid coolers
  • Induced draft cooling towers
  • Primary and primary/secondary chilled water pumping systems
  • Chilled water and DX computer room AC units
  • Chilled water and DX air handling units and rooftop units
  • Web-based BAS systems, which included monitoring of electrical systems
  • FM-200 purge systems
  • Refrigerant monitoring/purge systems
  • Free-cooling condenser/chilled water heat exchangers
  • VAV boxes
  • Humidification systems
  • Fan coil units and heat pumps
  • Exhaust and supply fans
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